曼缇是自动化 Maximizes Manpower with bt365体育娱乐 电火花s and 精密铣削 Equipment
“Our biggest supply chain issue is labor, but we have been able to achieve lights-out operation by adding the bt365体育娱乐 equipment. We have kept costs down while improving accuracy and doing more with the same number of employees.”
曼缇是自动化 Operation Manager Todd Doerfert
所面临的挑战
曼缇是自动化 excels in the highly competitive plastics industry with a combination of cost-efficient equipment and a team of dedicated, customer-focused employees.
That equipment includes 三菱火花机, bt365体育娱乐 fully automated Ingersoll graphite machining centers and a Roku Roku high-speed VMC.
Founded by Bob and Denise Mantz in 1989, 曼缇是自动化 is known for custom plastic injection mold making for a wide range of industries including automotive, 包装, medical and cosmetic. It has 80 employees at its main 位置 in Hartford, Wis. and 10 employees at its Fond du Lac, Wis. 位置.
曼缇是自动化 Operation Manager Todd Doerfert说 that as molds get larger, lead times shorten and the workforce shortage continues, having an arsenal of machines that can do more and last longer plays a key role in the company’s continued success.
“Our customers are competing with the entire world, which means we are competing with the entire world,他说. “We need machines that allow us to compete at a high level for speed and precision.”
解决方案
When 曼缇是自动化 decided to upgrade its 电火花 capabilities to reduce outsourcing and have more control over the 电火花 process, it started with the addition of an bt365体育娱乐 Roku Roku high-speed VMC. The company then purchased bt365体育娱乐’s Ingersoll Eagle V550 graphite machining center and recently added an Ingersoll Gantry 1400 sinker 电火花.
Graphite machining can be a shop floor bottleneck, particularly with simultaneous complicated projects.
“A big shop can become very small,” Doerfert说. “That’s when the Ingersoll five-axis graphite machining centers come in–it can build more electrodes faster and more efficiently. The Ingersoll Gantry sinker 电火花 can do both very large and smaller molds while reducing the amount of carbon used. We can set up more projects on one table and run multiple projects unattended.”
Adding machines with automated functionalities became the path to achieving lights-out operation.
One area where the manufacturing worker shortage has not been an issue is finding skilled operators for its multiple 三菱火花机多尔弗特说.
“The 三菱火花机 are built stronger and are very accurate,他说. “And there is a deep well of manpower because they are so ubiquitous within the tool-and-die community.”
In the high-capital tool-and-die business, 拥有高质量, durable equipment that is fully supported by the Mitsubishi subsidiary’s regionalized service team is important多尔弗特说.
bt365体育娱乐’s service is “spot on,” allowing 曼缇是自动化 to meet challenging turnaround times and avoid downtime, 他说.
